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Forklift and Electric Pallet Truck Inspection Checklist

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Forklift and Electric Pallet Truck Inspection Checklist

A comprehensive inspection checklist for forklifts and electric pallets serves as an essential tool for maintaining operational safety and equipment reliability in industrial settings. This systematic approach to equipment inspection helps organizations ensure compliance with safety standards while protecting both operators and assets.

Table of Contents

Documentation and Licensing Requirements

The checklist begins with fundamental documentation requirements, including:

  • Valid calibration certificates for equipment
  • Operator’s driving license verification
  • Confirmation of operator’s legal qualifications

Safety Features and Warning Systems

Essential safety features that require inspection include:

  • Backup alarm functionality
  • Side mirrors condition
  • Windscreen integrity
  • Warning devices (alarms, lights, backward siren)
  • Seat belt attachment and condition

Mechanical Components and Structural Integrity

Critical mechanical elements to examine:

  • Tire inflation and wear patterns
  • Fork condition (no cracks, welds, or damage)
  • Chain tension and backrest integrity
  • Hub nuts security
  • Overall structure for damage and dents

Operational Systems and Controls

Key operational aspects for inspection:

  • Brakes, clutch, and control gear functionality
  • Material handling system operation
  • Gauge accuracy and operation
  • Steering wheel condition
  • Fluid levels and potential leaks
  • Battery and electrical connections (for electric forklifts)

Emergency and Safety Equipment

Mandatory safety equipment verification:

  • Fire extinguisher presence in operator cabin
  • First aid box availability
  • Non-slip foot step conditions

Implementing this comprehensive inspection checklist helps maintain equipment reliability, ensures operator safety, and promotes regulatory compliance in industrial operations.

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